Email：wangd@zjcxlaser.com
About Laser
- Home
- > Integrated Robotic Welding Cell – with Automatic Loading/Unloading and Positioning System
System Components and Function Description
1. Loading and unloading unit
- Robot system: Used solely for workpiece gripping and handling, enabling fully automatic transfer from the loading platform to the fixture and then to the unloading platform.
- Vibratory feeder + loading platform: Automatically sorts and conveys workpieces to be welded, improving the consistency of the loading cycle.
- Robot gripper: Customized according to the workpiece shape to ensure stable and reliable gripping.
2. Welding execution unit
XYZ Three-Axis Module Workstation:
- The core welding actuator that carries the workpiece and enables precise 3-axis motion to control the welding path. Supports multi-position, multi-angle welding, ideal for workpieces requiring double-sided welding.
Rotating Welding Head:
- Mounted on the welding torch and rotatable for angle adjustment, allowing continuous double-sided welding without re-clamping the workpiece.
Laser Welding System:
- Supplied by Zhejiang Innovation Laser, integrated with a chiller for stable output, delivering a minimal heat-affected zone and high-precision welding
3. Positioning and clamping unit
Workpiece Fixturing System:
- Utilizes a pneumatic tailstock + center point + quick-release clamp structure to ensure stable clamping of the workpiece during the welding process.
- Supports quick changeover to accommodate different workpiece models.
Support Structure and Bearings:
- Provides rigid support, reducing the impact of vibration on welding quality.
4. Control System
- It integrates robot control and three-axis motion control, and supports the storage and retrieval of welding process parameters.
- It features a human-machine interface, supporting one-button start, status monitoring, and alarm notifications.
Process Flow
1.Loading: Vibratory feeder feeds parts → Robot picks up the workpiece → Places it in the fixture.
2.Positioning: Pneumatic tailstock automatically clamps the workpiece to ensure accurate positioning.
3.Welding:
- The XYZ three-axis module moves the workpiece, and the rotating welding gun completes welding on one side.
- The welding gun rotates, the three-axis module adjusts its position, and welding on the other side is completed.
4.Unloading: Welding completed → Release clamp → Robot picks up the workpiece and places it in the unloading area.
Key advantages of the solution
- One-stop service: Integrating all processes from material supply, workpiece positioning, and automated welding to equipment maintenance, eliminating the need for additional equipment and reducing customer deployment costs;
- High degree of automation: Utilizing automated equipment such as robots, three-axis modules, and vibratory feeders to reduce manual intervention and improve welding efficiency and product consistency;
- Precise and reliable welding: Ensuring accurate welding positions and stable welding quality through precise positioning and fixing with professional fixtures and accurate operation of the rotating welding head;
- Reasonable structural design: The compact layout adapts to actual workshop needs, and all equipment and mechanisms work together to optimize the production process.
01
Step
Submit Requirements
Provide drawings, photos, videos, and basic project details to help us quickly understand your needs.
02
Step
Technical Evaluation
Our team analyzes your materials and proposes the most suitable laser or automation solution.
03
Step
Design & Production
We finalize the solution, start detailed design, and manufacture the required equipment.
04
Step
Delivery & Support
We install the system, train your team, and provide ongoing technical service.
Contact
Reliable After-Sales Service You Can Trust.
Our service team offers quick troubleshooting, remote assistance, on-site support, and lifetime technical guidance to keep your production stable and efficient.
Get in Touch
Tell us your needs — we’ll reply soon.