This integrated cell begins with a custom-designed loading fixture that precisely presents parts to the material handling robot. A Yaskawa Motoman GP180 robot, equipped with custom EOAT (End-of-Arm Tooling), then manages the transfer of components through the entire workflow. The core manufacturing process is performed by a high-precision Yaskawa Motoman GP25 laser welding robot, synchronized with a rotary positioner. Immediately following welding, a dedicated grinding robot, outfitted with a custom-engineered grinding head, performs finishing operations to ensure a perfect final product before unloading.
Key Features & Components
Key features and components are the essential elements that define a product’s functionality and performance. They highlight what sets a product apart and help users assess its value and suitability for their needs.
01
Optimized Material Presentation
A custom loading fixture guarantees consistent and accurate part positioning, ensuring repeatability from the very start of the cycle.
02
Automated Material Handling
The Yaskawa Motoman GP180 robot provides reliable part transfer between all stations—from loading, to welding, to grinding, and finally to unloading.
03
High-Precision Laser Welding
The Yaskawa Motoman GP25 robot executes flawless laser welds. Its exceptional path accuracy guarantees consistent, high-quality welds on every cycle.
04
Integrated Finishing Process
A dedicated grinding robot with a custom grinding head performs consistent deburring, smoothing, or polishing. This critical step adds value by delivering a ready-to-use part directly from the cell.
05
Dual-Station Rotary Positioner
This configuration enables continuous operation. While one station is being processed, the other can be safely loaded or unloaded, dramatically reducing cycle time and maximizing throughput.
06
Seamless Integration
The entire system—robots, positioner, laser, and grinding station—operates as a single, unified unit. This sophisticated coordination ensures a smooth, uninterrupted production flow.
Our Integrated Engineering Capability
The synergy of our specialized teams is the foundation of our success. Our mechanical design team creates robust fixtures and tooling/fixtures; Our electrical engineering team ensures flawless system integration and control; and our welding technique team optimizes every parameter for welding quality and efficiency. This collaborative structure is how we transform a concept into a fully validated, production-ready solution.
Our Evolution: From Specialists to Integrators
While our foundation is built on expert laser welding, we have successfully evolved from a single welding equipment supplier into a comprehensive automation solutions partner. By leveraging our full in-house engineering talent, we offer end-to-end, turnkey solutions that integrate multiple manufacturing processes, tackling our clients’ broader production challenges and delivering not just equipment, but guaranteed performance and results.