Email：wangd@zjcxlaser.com

About Laser

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Inline Larse Welding Solution

Inline Laser Welding integrates with automated production lines, featuring high continuity, precision, adaptability and safety. It suits metal (1.5mm-4.5mm high-strength steel, galvanized sheets) and plastic welding for large-scale production, outperforming traditional offline welding in efficiency, quality consistency and space utilization.

Contact Us

Innovationlaser@zjcxlaser.com

Core Product: Inline Welding Solution

Core Configurations: Laser sources from IPG/Raycus/TRUMPF (3000w–8000w optional), Z/Y-axis adjustment modules (200mm stroke each), PLC touch screen, and CCD monitor.
Key Advantages: Suitable for welding 1.5mm–4.5mm thick materials such as high-strength steel and galvanized sheets, with a maximum welding speed of 6.5m/min. It supports customizable configurations and seamless integration into existing production lines.
Optional Accessories: Welding head protective cover, dust collector, and seam tracking function.

Comparison Dimension	Inline Laser Welding	Traditional Offline Laser Welding
Process Connection	Integrated with production line; continuous forming-welding-subsequent processes	Discontinuous; workpiece transfer required
Production Efficiency	High-beat continuous operation; 4-6.5m/min (metal); short-cycle (plastic)	Manual-dependent; low efficiency limited by transfer
Quality Consistency	MES-linked; real-time monitoring; minimal batch errors	Manual parameter setting; batch deviations prone
Space Requirement	Compact module; embedded into existing lines	Independent workshop/station; high space cost
Applicable Scale	Large-scale mass production (e.g., Baosteel, home appliances)	Small-batch & customized production (samples, non-standard parts)

Technical Essence: Integration of Production Line Integration and Welding Automation

The core of Inline Laser Welding is breaking the traditional mode where the welding process is independent of the production line. It achieves technological breakthroughs through the following two aspects:

Physical Integration: Directly embed laser welding modules (e.g., welding heads, laser sources, monitoring systems) into the production line process. There is no need for manual transfer of workpieces to independent welding stations. For example, in Zhejiang Innovation Laser’s solution, the welding system can be linked with the roll forming line — workpieces directly enter the welding process after forming, reducing transfer time and errors.
Data and Control Integration: Support connection with the production line’s central control system (e.g., Manufacturing Execution System, MES). It enables real-time calling of process parameters (e.g., laser power, welding speed) and real-time feedback of welding process data (e.g., weld depth, temperature). For instance, Germany’s LPKF InlineWeld 6200 connects to the customer’s MES via the ProfiNet interface, automatically receiving production tasks and outputting quality monitoring data to meet the intelligent requirements of Industry 4.0.

Inline Laser Welding is not a single “welding technology”, but a technical solution system centered on “production line integration”. Through physical embedding, data linkage and automatic control, it solves the pain points of “low welding efficiency, poor consistency and disjointed processes” in large-scale production, and is a key technical direction for realizing automated and intelligent welding in modern manufacturing (especially in automotive, steel, electronics and medical industries).

01

Step

Submit Requirements

Provide drawings, photos, videos, and basic project details to help us quickly understand your needs.

02

Step

Technical Evaluation

Our team analyzes your materials and proposes the most suitable laser or automation solution.

03

Step

Design & Production

We finalize the solution, start detailed design, and manufacture the required equipment.

04

Step

Delivery & Support

We install the system, train your team, and provide ongoing technical service.

Contact

Reliable After-Sales Service You Can Trust.

Our service team offers quick troubleshooting, remote assistance, on-site support, and lifetime technical guidance to keep your production stable and efficient.

Email Address

Innovationlaser@zjcxlaser.com

Whatsapp

+86 13615855016

Company Address

Building 1, Wanli Science&Innovation Industrial Park, 104 National Road, Shangyu District, Shaoxing, Zhejiang, China,312300

Opening Hour

Monday to Friday: 9:00 AM to 7:00 PM Saturday to Sunday: 9:00 AM to 5:00 PM

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